⚠️ HYPOTHETICAL EXAMPLE - FOR DEMONSTRATION ONLY
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SAMPLE CAPA REPORT
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This is a FICTIONAL sample CAPA report clearly labeled as such.
This demonstrates the structure and outputs the system produces.

⚠️ IMPORTANT: This is NOT real CAPA data from any actual facility.
This is example data created solely for demonstration purposes.

CORRECTIVE AND PREVENTIVE ACTION REPORT
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CAPA ID: CAPA-2024-001
Related Incident: INC-2024-001
Date opened: 2024-01-15
Date closed: 2024-01-17
Status: Closed - Verified

PROBLEM STATEMENT
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Color deviation in batch #12345 due to temperature variation in dyeing bath.
Root cause: Temperature controller calibration drift and insufficient monitoring.

CORRECTIVE ACTIONS
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1. Immediate (2024-01-15):
   - Recalibrated temperature controller on Line 3
   - Re-dyed batch #12345 with corrected parameters
   - Added temporary additional temperature monitoring

2. Short-term (2024-01-16):
   - Updated SOP DYE-003 with real-time temperature monitoring requirement
   - Updated calibration schedule from 12 months to 6 months
   - Provided training to Line 3 operators

PREVENTIVE ACTIONS
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1. Process improvement:
   - Implemented real-time temperature monitoring system
   - Added automated alerts for temperature deviations
   - Updated calibration procedures

2. Training:
   - Refresher training on temperature control procedures
   - Training on new monitoring system
   - Documented in training records

3. Documentation:
   - Updated SOP DYE-003 (version 2.0)
   - Updated calibration schedule
   - Updated equipment maintenance logs

VERIFICATION
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Verification date: 2024-01-17
Method: Test batch processing

Results:
- 5 test batches processed with new monitoring
- Color consistency: Delta E < 1.0 (target: < 1.5)
- Temperature stability: ±1°C (target: ±2°C)
- Process validated and approved

EFFECTIVENESS CHECK
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Effectiveness check scheduled: 2024-04-17 (3 months)
Method: Review of production records and quality data

EVIDENCE FILES
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- Updated SOP: /sops/dye-003-v2.pdf
- Calibration certificate: /evidence/cal-2024-001.pdf
- Test results: /evidence/test-batch-001.pdf
- Training records: /evidence/training-2024-001.pdf
- Equipment maintenance log: /evidence/maintenance-2024-001.pdf

APPROVAL
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Approved by: Quality Manager
Date: 2024-01-17
Signature: [Digital signature]

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Generated by Textile Operations Intelligence
This is sample data for demonstration purposes only.